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Precision Plastic Injection Molding Services


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At Plastikon Industries, we offer comprehensive custom injection molding services to a wide range of industries. Our combination of domestic and offshore facilities allows us to serve customers with a variety of production needs. From low volume work to high volume production runs, we have the expertise and facilities to meet our customers’ contract manufacturing needs. We offer two shot, sandwich, and insert injection molding as well as micro and gas assist molding. We have both 10K and 100K clean room manufacturing facilities for those customers in the medical, pharmaceutical, food, beverage, and electronics industries. Our comprehensive injection molding abilities include machines with clamping forces from 18 to 3,000 tons, allowing us to produce nearly any plastic part including micro parts, thin-walled parts, and large components that require multiple shots.

We can source and mold any grade of material from typical commodity grade plastics, to engineering, functional, and structural grade materials in a variety of colors and formulations. In addition to injection molding, we offer many secondary services including sonic vibration, RF welding, hot stamping, etching, printing, plating, and packaging. Our manufacturing processes are highly automated, which allows us to run a precise and efficient production floor with minimal overhead costs. These capabilities allow us to provide fast and cost competitive manufacturing services to our customers without sacrificing precision and quality. For more information about our custom injection molding capability, see the table below, or contact us directly.






Precision Injection Molding Capabilities:  · Additional Information

Precision Injection Molding Capabilities:

General Capabilities

Cleanroom Manufacturing
Contract Manufacturing

Custom

Offshore

White Room Manufacturing

Product Capabilities

Large Components
Micro Parts

Miniature

Multi-Component

Multi-Shot Components

Small Parts

Thin Wall

Mold Process Type

Clean Room (Class 10K and 100K)
Gas Assist

Injection

In-Mold Decoration

Insert

Micro

Precision Machining

Sandwich

Structural Foam

Two Shot

Secondary Operations

Heat Staking
Hot Plate Welding

Hot Stamping

Laser Etching

Packaging

Pad Printing

Part Decoration

RF Welding

Silk Screening

Sonic Vibration

Turn Key Assembly

UV Cure

Automation

Magnetic Quick Mold Changing Platens
Multi-Axis Robots

Cavitation

EDM
High Speed Machining

RJG Process Monitoring

Single to High

Infrastructure and Systems

Centralized Material Distribution
Infrastructure Redundancies

Robotics and Work Cell Automation

Statistical Process Control (SPC) Monitoring

Materials

Commodity
Engineering Grade

Functional Grade

Multiple Colors and Additives

Structural Foam

Clamping Force

18 to 3,000 t

Plating

Abloy Black
Aluminum

Chrome

Gold

Nickel

Finishes

EMI Shielding
Pad Printing

Painting

Part Decoration

Silk Screening

Thermal Transfer

Inspection

Fixtures
  • Gauges
  • Coordinate Measuring Machine (CMM)
  • Colorimeters
  • Gloss Reader
  • Thermo-Cycling
  • Micro View

Testing

Force & Pull
Humidity

Material

Online Leak

Poke Yoke

Torque & Rotation

Vacuum

Vibration

Quality

Class 10K and 100K Cleanroom

Reports

FMEAs
Internal & Supplier Corrective Action

Lot Code Traceability & Product Retains

Statistical Process Repeatability

Additional Services

Bar Coding
Distribution

Engineering Services

Labeling

Logistics

Packaging

Part Design

Program Management

Project Management

Research & Development

Sales & Marketing

Sub-Assemblies

Warehousing

Welding and Bonding

Production Volume

Large Production Runs
Low Volume

Rapid Prototype

Typical Lead Time

Just In Time (JIT) Available
Production 3 to 8 weeks

Prototypes in days

Stock to Dock Available


Additional Information

Industry Focus

Automotive
Consumer

Electronic

Food and Drink

Healthcare

Industrial

Medical / Pharmaceutical

Packaging

Research & Development Programs

Solar

Telecom

Intended Applications

Automotive Exterior Systems
Automotive Interior Molded System

Automotive Under the Hood Systems

Consumer Lifestyle and Household Products

Decorative

Dental, Surgical and Orthopedic Instruments

Digital Media Storage

Drug Delivery Systems

Electrical Systems

Industrial Components and Housings

Interior Trim

Interior Wrapping

Microbiology / Lab ware

Multi-Use / Sterilizable Systems

Peripherals

Single-Use Systems

Telecommunications

Thermoformed Packaging Solutions

Industry Standards

Environmental Management Systems (EMS)
FDA Registered Facilities

International Society for Pharmaceutical Engineering (ISPE)

ISO 13485:2003 Certified

ISO 14001:2004 Certified

ISO 16949:2009 Certified

ISO 3001:2008 Certified

Minority Business Enterprise (MBE) Certified Company

Program Operations Protocol for Success (POPS)

Society for Process Engineers (SPE)

UL Certified #A12506

Efficiency

Kaizen
Lean Manufacturing

Lights Out Manufacturing

Six Sigma Certification

Toyota Showcase Supplier (TSS)

File Formats

CATIA
Mold Flow

Pro-E

Solid Works

UG